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{Ru(CO)x}-core complexes with selected azoles: Synthesis, X-ray structure, spectroscopy, DFT analysis and evaluation of cytotoxic activity against human cancer cells
*EP003699221B1*
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EP 3 699 221 B1
EUROPEAN PATENT SPECIFICATION
(12)
(45) Date of publication and mention
(51) International Patent Classification (IPC):
C08H 8/00 (2010.01)
of the grant of the patent:
29.10.2025 Bulletin 2025/44
(52) Cooperative Patent Classification (CPC):
(C-Sets available)
C08H 8/00
(21) Application number: 19213417.9
(Cont.)
(22) Date of filing: 04.12.2019
(54) RESIN COMPOSITION AND MOLDING METHOD THEREOF
HARZZUSAMMENSETZUNG UND FORMVERFAHREN DAVON
COMPOSITION DE RÉSINE ET SON PROCÉDÉ DE MOULAGE
(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB
GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO
PL PT RO RS SE SI SK SM TR
(30) Priority: 22.02.2019 JP 2019030378
(43) Date of publication of application:
26.08.2020 Bulletin 2020/35
(73) Proprietor: Hemicellulose Ltd.
Kawasaki-shi, Kangawa 212‑0032 (JP)
(72) Inventors:
• MORITA, Seiji
Tokyo, 103‑0027 (JP)
• NASUKAWA, Jin
Tokyo, 103‑0027 (JP)
• SATO, Kenichi
Tokyo, 103‑0027 (JP)
• KUSUMA WARDHANI, Laksmi
Tokyo, 103‑0027 (JP)
(74) Representative: Fabry, Bernd
IP2 Patentanwalts GmbH
Schlossstrasse 523
41238 Mönchengladbach (DE)
(56) References cited:
EP 3 699 221 B1
JP-A‑ 2011 143 561
• MIKI TSUNEHISA ET AL: "Preparation of Wood
Plastic Composite Sheets by Lateral Extrusion of
Solid Woods Using their Fluidity", PROCEDIA
ENGINEERING, ELSEVIER BV, NL, vol. 81, 15
October 2014 (2014‑10‑15), pages 580 - 585,
XP029078227, ISSN: 1877‑7058, DOI: 10.1016/
J.PROENG.2014.10.043
• ACHA B A ET AL: "COMPOSITES FROM PMMA
MODIFIED THERMOSETS AND CHEMICALLY
TREATED WOODFLOUR", POLYMER
ENGINEERING AND SCIENCE, BROOKFIELD
CENTER, US, vol. 43, no. 5, 1 May 2003
(2003‑05‑01), pages 999 - 1010, XP001192618,
ISSN: 0032‑3888, DOI: 10.1002/PEN.10084
• THREEPOPNATKUL P ET AL: "Effect of surface
treatment on performance of pineapple leaf fiberpolycarbonate composites",
COMPOSITES:PART B, ELSEVIER,
AMSTERDAM, NL, vol. 40, no. 7, 1 October 2009
(2009‑10‑01), pages 628 - 632, XP026521575,
ISSN: 1359‑8368, [retrieved on 20090418], DOI:
10.1016/J.COMPOSITESB.2009.04.008
• WU SHU-PING ET AL: "Fabrication of
carboxymethyl chitosan-hemicellulose resin for
adsorptive removal of heavy metals from
wastewater", CHINESE CHEMICAL LETTERS,
ELSEVIER, AMSTERDAM, NL, vol. 28, no. 3, 18
November 2016 (2016‑11‑18), pages 625 - 632,
XP029926840, ISSN: 1001‑8417, DOI: 10.1016/
J.CCLET.2016.11.015
Note: Within nine months of the publication of the mention of the grant of the European patent in the European Patent
Bulletin, any person may give notice to the European Patent Office of opposition to that patent, in accordance with the
Implementing Regulations. Notice of opposition shall not be deemed to have been filed until the opposition fee has been
paid. (Art. 99(1) European Patent Convention).
Processed by Luminess, 75001 PARIS (FR)
(Cont. next page)
EP 3 699 221 B1
• STACK KAREN ET AL: "Complex formation and
stability of colloidal wood resin pitch
suspensions with hemicellulose polymers",
COLLOIDS AND SURFACES A:
PHYSIOCHEMICAL AND ENGINEERING
ASPECTS, ELSEVIER, AMSTERDAM, NL, vol.
441, 4 September 2013 (2013‑09‑04), pages 101 108, XP028793728, ISSN: 0927‑7757, DOI:
10.1016/J.COLSURFA.2013.08.057
• XINWEN PENG ET AL: "Glycidyl methacrylate
derivatized xylan-rich hemicelluloses: synthesis
and characterizations", CELLULOSE, KLUWER
ACADEMIC PUBLISHERS (DORDRECHT), NL,
vol. 19, no. 4, 11 May 2012 (2012‑05‑11), pages
1361 - 1372, XP035070659, ISSN: 1572‑882X, DOI:
10.1007/S10570‑012‑9718‑0
• KONG WEIQING ET AL: "Graphene Oxide/
Polyacrylamide/Aluminum Ion Cross-Linked
Carboxymethyl Hemicellulose Nanocomposite
Hydrogels with Very Tough and Elastic
Properties", CHEMISTRY - AN ASIAN JOURNAL,
vol. 11, no. 11, 25 May 2016 (2016‑05‑25), pages
1697 - 1704, XP55929720, ISSN: 1861‑4728, DOI:
10.1002/asia.201600138
• STEPAN AGNES M. ET AL: "Nanofibrillated
cellulose reinforced acetylated arabinoxylan
films", COMPOSITES SCIENCE AND
TECHNOLOGY, vol. 98, 1 June 2014 (2014‑06‑01),
AMSTERDAM, NL, pages 72 - 78, XP55929737,
ISSN: 0266‑3538, DOI: 10.1016/
j.compscitech.2014.04.010
• KONG WEIQING ET AL: "Graphene Oxide/
Polyacrylamide/Aluminum Ion Cross-Linked
Carboxymethyl Hemicellulose Nanocomposite
Hydrogels with Very Tough and Elastic
Properties", CHEMISTRY - AN ASIAN JOURNAL,
vol. 11, no. 11, 25 May 2016 (2016‑05‑25),
Hoboken, USA, pages 1697 - 1704, XP055929720,
ISSN: 1861‑4728, DOI: 10.1002/asia.201600138
• STEPAN AGNES M. ET AL: "Nanofibrillated
cellulose reinforced acetylated arabinoxylan
films", COMPOSITES SCIENCE AND
TECHNOLOGY, vol. 98, 1 June 2014 (2014‑06‑01),
AMSTERDAM, NL, pages 72 - 78, XP055929737,
ISSN: 0266‑3538, DOI: 10.1016/
j.compscitech.2014.04.010
• FUNDADOR NOREEN GRACE V. ET AL: "Xylan
esters as bio-based nucleating agents for poly (llactic acid)", POLYMER DEGRADATION AND
STABILITY, vol. 98, no. 5, 1 May 2013
(2013‑05‑01), GB, pages 1064 - 1071,
XP93140750, ISSN: 0141‑3910, DOI: 10.1016/
j.polymdegradstab.2013.01.010
• FUNDADOR NOREEN GRACE V. ET AL:
"Syntheses and characterization of xylan
esters", POLYMER, vol. 53, no. 18, 1 August 2012
(2012‑08‑01), AMSTERDAM, NL, pages 3885 3893, XP93140760, ISSN: 0032‑3861, DOI:
10.1016/j.polymer.2012.06.038
• GABBAY S. M. ET AL: "X-Ray and
stereochemical studies on xylan diacetate",
BIOPOLYMERS, vol. 11, no. 1, 1 January 1972
(1972‑01‑01), Hoboken, USA, pages 79 - 94,
XP93139355, ISSN: 0006‑3525, DOI: 10.1002/
bip.1972.360110106
(52) Cooperative Patent Classification (CPC): (Cont.)
C-Sets
C08H 8/00, C08L 23/06;
C08H 8/00, C08L 23/12;
C08H 8/00, C08L 33/12;
C08H 8/00, C08L 69/00
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EP 3 699 221 B1
Description
TECHNICAL FIELD
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[0001] The present invention relates to a resin composition and injection molding method thereof. In particular, the
present invention relates to a resin composition for molding having biodegradability and molding method thereof.
BACKGROUND ART
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[0002] Chemically synthesized plastics, such as PP, PE, PET, PC, PMMA, PS, COP, and COC, have been used as resin
materials for molding. Although these chemically synthesized plastics produce carbon dioxide and pose environmental
pollution problems, they are currently being used with such problems are nearly neglected when synthesized plastics are
used.
[0003] Under such circumstances, resin compositions have been developed so that they do not produce carbon dioxide
during preparation thereof and are made of a component of a natural material, such as a plant. Also, biodegradable resin
compositions have been developed so that they are biodegraded into low-molecular compounds not to have adverse
effects on the environment by microorganisms. Examples of such a plant-derived, biodegradable resin composition
include polylactic acid (PLA). A molded product made of polylactic acid is disclosed in Japanese Unexamined Patent
Application Publication No. 2016‑179694.
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SUMMARY OF INVENTION
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[0004] PLA is made from corn or sugarcane and therefore produces less CO2. However, it requires many preparation
processes and high preparation cost. Also, PLA is a material that biodegrades only at high temperatures of 50 degrees
Celsius or more. For this reason, PLA cannot exhibit biodegradability when disposed of in the natural environment. Also,
PLA is less heat resistant and therefore a molded product made of PLA, for example, a drink container such as a cup, is
deformed when hot water is poured thereinto. Also, a molded product made of PLA has less strength and therefore is
cracked, damaged, or broken when it falls or is bent or pressed. When producing a molded product from PLA by injection
molding, a longer molding cycle time is required, or a molding failure is more likely to occur due to poor fluidity of PLA. These
problems may lead to unsuccessful mass production of molded products. In this way, conventional resin compositions
including PLA is problematic in terms of heat resistance, hardness, cost-effectiveness, and biodegradability.
[0005] The present inventors conducted intensive research and, as a result, here provide a resin composition for
molding having excellent heat resistance, hardness, cost-effectiveness, and biodegradability by using an amorphous
resin material component extracted from plant-derived wood. The present inventors also provide a molding method of this
resin composition.
[0006] A resin composition for molding disclosed herein includes a first resin that is derived from a plant and has the
following structural formula (Chemical Formula 1).
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[0007] The resin composition for molding preferably includes a second resin having the following structural formula
(Chemical Formula 2).
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[0008] The resin composition for molding may include a second resin including one of polycarbonate (PC), cyclo olefin
polymer (COP), cyclo olefin copolymer (COC), polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET),
polystyrene (PS), polylactic acid (PLA), ABS resin (ABS), vinyl chloride (PVC), vinylidene chloride (PVDC), vinyl acetate
(PVAC), polymethylpentene (PMP), polybutene (PB), hydroxybenzoic acid (HBP), polyetherimide (PEI), polyacetal
(POM), polyphenylene ether (PPE), polyphenylene oxide (PPO), polyphenylene sulfide (PPS), polyurethane (PUR),
ionomer resin (IO), fluorocarbon resin (FR), tetrafluoroethylene (PTFE), polycyclohexylenedimethylene terephthalate
(PCT), polyethylene naphthalate (PEN), polyarylate (PAR), polyacrylonitrile (PAN), polyallylsulfone (PASF), polyamide
(PA), polyvinyl alcohol (PVA), polymethacrylstyrene (MS), butadiene resin (BDR), polybutylene terephthalate (PBT),
polyester carbonate (PPC), polybutylene succinate (PBS), norbornene resin (NB), polyamide (nylon) (PA), Teflon®, FRP,
PHA, PHB, PHBH, CA, polyimide (PI), polyamideimide (PAI), polysulfone (PSF), polyethersulfone (PES), polyetheretherketone (PEEK), liquid crystal polymer (LCP), polychlorotrifluoroethylene (PCTFE), silicone resin (SI), epoxy resin
(EP), and polylactic acid (PLA), or two or more of these substances. In this case, the resin composition preferably includes
30 to 60 percent by weight of the first resin and 40 to 70 percent by weight of the second resin.
[0009] Wood powder or wood pellets, bamboo powder or bamboo pellets, or grass powder or grass pellets obtained by
freezing and crushing wood, bamboo, or grass; or paper powder or paper pellets obtained by freezing and crushing paper
may be kneaded with the first resin, or may be kneaded with the first and second resins. As these materials are very
inexpensive, the cost of resin pellets and the price of molded products are expected to be reduced. When wood powder or
wood pellets, bamboo powder or bamboo pellets, grass powder or grass pellets, or paper powder or paper pellets is directly
mixed with the second resin, the resin composition decreases in heat resistance, strength, and fluidity. On the other hand,
by kneading those materials with the first resin, the resin composition improves in heat resistance, strength, and fluidity and
obtains biodegradability. In this case, it is preferred to knead those materials with the 30 to 60 percent by weight of the first
resin.
[0010] A resin composition molding method disclosed herein includes a step of charging a resin composition into a resin
injector with the resin composition solidified, a step of liquidizing the resin composition in the resin injector by heating and
compressing the resin composition, a step of injecting the liquidized resin composition from the resin injector into a mold by
pressing the resin composition, and a step of cooling and solidifying the resin composition in the mold and extracting a
molded product from the mold.
[0011] The resin composition molding method preferably further includes a step of introducing a gas into the liquidized
resin composition and dispersing the gas in the resin composition.
[0012] The resin composition disclosed herein has excellent heat resistance, hardness, cost-effectiveness, and
biodegradability.
BRIEF DESCRIPTION OF DRAWINGS
[0013]
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FIGS. 1A to 1C are concept drawings that show production of an injection-molded product using an injection molding
machine and a mold (without a gas); and
FIGS. 2A to 2C are concept drawings that show production of an injection-molded product using an injection molding
machine and a mold (with a gas).
DESCRIPTION
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Hemicellulose and Hemicellulose Derivatives
[0014]
A resin composition disclosed herein includes a plant-derived resin component. This resin component is one of
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the main components of a tree. That is, a tree includes three main components: cellulose, hemicellulose, and lignin. A first
resin disclosed herein includes a hemicellulose as a component. A hemicellulose is amorphous and has very high
uniformity. A melted liquid hemicellulose has high fluidity and is suitable as a material for injection molding. Cellulose is a
fibrous material having high crystallinity and is not suitable as a main component of a material for injection molding. Lignin
is a material having high crystallinity and less fluidity and therefore is not suitable as a main component of a material for
injection molding. A hemicellulose alone is an amorphous material, and a liquidized hemicellulose can uniformly flow
through a cylinder during injection molding.
[0015] Hemicelluloses include complex polysaccharides, such as mannan, glucan, xylan, and xyloglucan. The hemicellulose of the present embodiment may be any of these substances and may contain a small amount of cellulose or a
small amount of lignin. Among hemicelluloses, xylan is preferably used. A typical hemicellulose has a molecular weight of
(weight average molecular weight Mw) 1,000 to 100,000. If a hemicellulose having a molecular weight of 30,000 to 100,000
is injection-molded, a molded product having good strength is obtained.
[0016] A hemicellulose has good biodegradability. A hemicellulose biodegrades at a higher rate than cellulose and lignin
and favorably biodegrades at low to high temperatures, for example, at a low temperature of 5 degrees Celsius. A
hemicellulose is biodegraded by microorganisms even at ordinary temperature and becomes water and carbon dioxide
after three months. For example, when buried in soil, a hemicellulose is biodegraded by microorganisms in soil. A
hemicellulose is also biodegraded by microorganisms in seawater. A hemicellulose is a material in harmony with the
environment.
[0017] A hemicellulose is a component of wood and therefore chemical synthesis is not required to obtain a hemicellulose. That is, a hemicellulose does not produce carbon dioxide, which occurs when chemically synthesizing a raw
material, and plant-derived wood consumes carbon dioxide by photosynthesis. Use of a hemicellulose as the first resin of
the composition for injection molding reduces occurrence of carbon dioxide.
[0018] The basic structure of a hemicellulose as the first resin has the following structural formula (Chemical Formula 1).
Any hemicellulose having the following structure in its molecular structure can be used.
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[0019] R1 and R2 each represent a substituent group. R1 and R2 are each hydrogen, nitrogen, an alkyl group, an acetyl
group, a hydroxy group, an acyl group, an aldehyde group, an amino group, an imino group, an aryl group, a phosphonyl
group, a propenyl group, a propanyl group, an acetonyl group, a carbonyl group, a carboxyl group, a cyano group, an azo
group, an azi group, a thiol group, a sulfo group, a nitro group, a vinyl group, an allyl group, a cycloalkyl group, a phenyl
group, a naphthyl group, an aralkyl group, a benzyl group, a Schiff group, an alkylene group, an amyl group, an
acetamidomethyl group, an adamantyl group, an adamantyloxycarbonyl group, an allyloxycarbonyl group, a tertbutoxycarbonyl group, a benzyloxymethyl group, a biphenylisopropyloxycarbonyl group, a benzoyl group, a benzyloxycarbonyl group, a cyanoethyl group, a cyclohexyl group, a carboxymethyl group, a cyclopentadienyl group, a pentamethylcyclopentadienyl group, a cyclohexyl group, glucose, a hexyl group, an isobutyl group, an isopropyl group, a mesityl
group, a trimethylphenyl group, a methoxymethyl group, a mesitylenesulfonyl group, a mesyl group, a nosyl group, an
octadecylsilyl group, a pivaloyl group, a methoxybenzyl group, a methoxyphenyl group, a propyl group, an ethoxymethyl
group, a trimethylsilyl group, a trimethylsilylethoxymethyl group, a siamyl group, a tert-butyl group, a tert-butyldimethylsilyl
group, a tert-butyldiphenylsilyl group, a tert-butyldimethylsilyl group, a triethylsilyl group, a tetrahydropyranyl group, a
triisopropylsilyl group, a trimethylsilyl group, a tolyl group, a tosyl group, a triisopropylbenzenesulfonyl group, a trityl group,
a trichloroethoxycarbonyl group, a benzyloxycarbonyl group, a methylene group, a valeryl group, a methoxy group, an
acetamide group, a trimethylammonium group, a diazo group, a hydrocarbon group, or the like, but are not limited thereto.
R1 and R2 may be each a substituent group having any of these substances in the structure. R1 and R2 may be each
fluorine, bromine, chlorine, iodine, or the like, or may be each a substituent group having any of these substances in the
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structure. R1 and R2 may each be an ionized substituent group, such as a cation or anion, that forms an ionic liquid
structure, or may each be a substituent group having such a substance in the structure. R1 and R2 may be different
substituent groups.
[0020] A hemicellulose having such a basic structure provides the resin composition with biodegradability, as well as
heat resistance, strength, fluidity, and transparency. Such a resin composition can be injection-molded, and an injectionmolded product has biodegradability, as well as good heat resistance, strength, fluidity, and transparency. n is an integer
greater than or equal to 2. As will be described later, a hemicellulose component extracted from a wood chip includes
hydrogen as R1 and R2 and is called a "hemicellulose." A hemicellulose has high hydrophilicity and therefore easily
captures moisture. A molded product including a hemicellulose, which has high water absorbency, may be unpreferable,
since the size, volume, or weight thereof is more likely to vary with time, depending on the application. Also, such a molded
product decreases in strength, transparency, or heat resistance, depending on the application. To solve these problems
associated with water absorbency, it is preferred to change R in the molecule of the hemicellulose to a substituent group as
description above, that is, a substituent group, such as an acetyl group, an acetonyl group, or an ionized substituent group.
Hemicelluloses including various substituent groups other than hydrogen are called "hemicellulose derivatives." A typical
hemicellulose derivative includes acetyl groups as R1 and R2.
Preparation of Hemicellulose and Hemicellulose Derivatives
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[0021] Fragments obtained by crushing wood into small sizes are called wood chips. When these wood chips are put into
an aqueous solution containing butanol and heated, this solution is separated into the butanol/lignin phase and the
water/hemicellulose phase. Cellulose precipitates as a solid. By removing water from the water/hemicellulose phase,
hemicellulose powder can be obtained. This hemicellulose powder has a basic structure represented by a structural
formula in which R1 and R2 are hydrogen. This hemicellulose powder has high hydrophilicity and therefore easily captures
moisture. A molded product including this hemicellulose powder having high water absorbency is more likely to change in
size, volume, or weight with time, as well as may decrease in strength, transparency, or heat resistance.
[0022] For this reason, a hemicellulose derivative is prepared by changing R1 and R2 in the structural formula of the
hemicellulose powder from hydrogen to acetyl groups so that an acetylation reaction occurs in the hemicellulose powder. A
hemicellulose derivative may be prepared by changing R1 and R2 in the structural formula of the hemicellulose powder
from hydrogen to substituent groups, such as acetonyl groups, propenyl groups, or carboxyl groups, rather than acetyl
groups so that a corresponding chemical reaction occurs in the hemicellulose powder. The preparation of such a
hemicellulose derivative was performed using a conventional sugar derivative preparation technology. This sugar
derivative preparation technology is a technology proposed by Yamagata University, Nippon Kayaku Co., Ltd., HORIBA
STEC, Co., Ltd., Kobe Natural Products Chemical Co., Ltd., or Hayashibara Co., Ltd.
Resin Composition for Molding
[0023] The hemicellulose or hemicellulose derivative, which is the first resin, serves as a resin composition or resin
pellets for injection molding on its own. On the other hand, the hemicellulose or hemicellulose derivative, which is the first
resin, may be mixed with a second resin. In this case, a resin composition for injection molding is obtained by mixing the
powdery hemicellulose or hemicellulose derivative with powder, pellets, or the like of the second resin and charging the
mixture into an extruder/kneader.
[0024] The first resin and second resin are melted and kneaded in the extruder/kneader, and the kneaded resin
composition is extruded in the form of a tube from the nozzle of the extruder/kneader. The tubular resin is cut into resin
pellets made of the resin composition using a pelletizer. The resin pellets are resin strips having a diameter of 0.2 to 3 mm
and a length of 0.2 to 5 mm.
[0025] The second resin is polycarbonate (PC), cyclo olefin polymer (COP), cyclo olefin copolymer (COC), polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polystyrene (PS), polylactic acid (PLA), ABS resin
(ABS), vinyl chloride (PVC), vinylidene chloride (PVDC), vinyl acetate (PVAC), polymethylpentene (PMP), polybutene
(PB), hydroxybenzoic acid (HBP), polyetherimide (PEI), polyacetal (POM), polyphenylene ether (PPE), polyphenylene
oxide (PPO), polyphenylene sulfide (PPS), polyurethane (PUR), ionomer resin (IO), fluorocarbon resin (FR), tetrafluoroethylene (PTFE), polycyclohexylenedimethylene terephthalate (PCT), polyethylene naphthalate (PEN), polyarylate
(PAR), polyacrylonitrile (PAN), polyallylsulfone (PASF), polyamide (PA), polyvinyl alcohol (PVA), polymethacrylstyrene
(MS), butadiene resin (BDR), polybutylene terephthalate (PBT), polyester carbonate (PPC), polybutylene succinate
(PBS), norbornene resin (NB), polyamide (nylon) (PA), Teflon®, FRP, PHA, PHB, PHBH, CA, polyimide (PI), polyamideimide (PAI), polysulfone (PSF), polyethersulfone (PES), polyetheretherketone (PEEK), liquid crystal polymer (LCP),
polychlorotrifluoroethylene (PCTFE), silicone resin (SI), epoxy resin (EP), or the like, but is not limited to these resins. Or,
the second resin may be two or more of these resins. Wood powder or wood pellets, bamboo powder or bamboo pellets, or
grass powder or grass pellets obtained by freezing and crushing wood, bamboo, or grass, or paper powder or paper pellets
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obtained by freezing and crushing paper may be kneaded with the first resin, or may be kneaded with the first and second
resins. These materials are very inexpensive and therefore the kneaded resin pellets can be produced at lower cost and
are expected to be sold at lower price. If the wood powder or wood pellets, bamboo powder or bamboo pellets, grass
powder or grass pellets, or paper powder or paper pellets is directly mixed with the second resin, the heat resistance,
strength, and fluidity decreases. On the other hand, by kneading those materials with the first resin, the resin composition
improves in heat resistance, strength, and fluidity and obtains biodegradability.
[0026] A resin having the following structural formula (Chemical Formula 2) may be mixed as the second resin.
Examples of such a resin include polymethylmethacrylate (PMMA, acrylic).
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[0027] In this formula, R3 represents a substituent group and is hydrogen, nitrogen, an alkyl group, an acetyl group, a
hydroxy group, an acyl group, an aldehyde group, an amino group, an imino group, an aryl group, a phosphonyl group, a
propenyl group, a propanyl group, an acetonyl group, a carbonyl group, a carboxyl group, a cyano group, an azo group, an
azi group, a thiol group, a sulfo group, a nitro group, a vinyl group, an allyl group, a cycloalkyl group, a phenyl group, a
naphthyl group, an aralkyl group, a benzyl group, a Schiff group, an alkylene group, an amyl group, an acetamidomethyl
group, an adamantyl group, an adamantyloxycarbonyl group, an allyloxycarbonyl group, a tert-butoxycarbonyl group, a
benzyloxymethyl group, a biphenylisopropyloxycarbonyl group, a benzoyl group, a benzyloxycarbonyl group, a cyanoethyl group, a cyclohexyl group, a carboxymethyl group, a cyclopentadienyl group, a pentamethylcyclopentadienyl
group, a cyclohexyl group, glucose, a hexyl group, an isobutyl group, an isopropyl group, a mesityl group, a trimethylphenyl
group, a methoxymethyl group, a mesitylenesulfonyl group, a mesyl group, a nosyl group, an octadecylsilyl group, a
pivaloyl group, a methoxybenzyl group, a methoxyphenyl group, a propyl group, an ethoxymethyl group, a trimethylsilyl
group, a trimethylsilylethoxymethyl group, a siamyl group, a tert-butyl group, a tert-butyldimethylsilyl group, a tertbutyldiphenylsilyl group, a tert-butyldimethylsilyl group, a triethylsilyl group, a tetrahydropyranyl group, a triisopropylsilyl
group, a trimethylsilyl group, a tolyl group, a tosyl group, a triisopropylbenzenesulfonyl group, a trityl group, a trichloroethoxycarbonyl group, a benzyloxycarbonyl group, a methylene group, a valeryl group, a methoxy group, an acetamide
group, a trimethylammonium group, a diazo group, a hydrocarbon group, or the like, but is not limited thereto. R3 may be
fluorine, bromine, chlorine, iodine, or the like, or may be a substituent group having any of these substances in the
structure. R3 may also be an ionized substituent group, such as a cation or anion, that forms an ionic liquid structure. R3
may also be a substituent group having any of the above substances in the structure.
[0028] A and Q each independently represent a single bond or a linking group. Examples of Q which is a linking group
include groups, such as an alkylene group, ‑O‑, ‑NH2‑, and an carbonyl group. Examples of A which is a linking group
include groups, such as an alkylene group, ‑O-, and -C(=O)O-. n is an integer equal to or greater than 2, multiple R3 in the
above structural formula may be the same or different, multiple Q may also be the same or different, and A and Q may be the
same or different. The second resin has a molecular weight of (weight average molecular weight Mw) 1,000 to 10,000,000.
If the second resin has a molecular weight of 30,000 to 1,000,000, an injection-molded product having good strength is
obtained.
[0029] The resin pellets made of the resin composition including the first and second resins are charged into an injection
molding machine, and a molded product having a shape corresponding to a mold is obtained. When the molded product
made of the resin composition of the present embodiment enters soil or seawater, the first resin, which is mixed with the
second resin in the resin composition at a molecular level, is biodegraded by microorganisms and thus the second resin is
also biodegraded at a molecular level. In this way, biodegradation proceeds. In other words, the first resin performs a
function of providing the second resin with biodegradability, which had never been predicted until this invention even by the
present inventors. This is a finding that those skilled in the art involved in plastics, bioplastics, or biodegradable plastics
cannot easily conceive of. And this is a finding that the experiments in Examples of the present invention demonstrated.
The present inventors believe that when the molecules of the first resin are inserted between the molecules of the second
resin, biodegradation of the first resin facilitates biodegradation of the molecules of the second resin.
7
EP 3 699 221 B1
5
10
[0030] The present inventors also found that the resin composition including the first and second resins mixed at a
molecular level has higher heat resistance, strength, fluidity, transcription properties, and optical properties than the resin
composition including the first resin alone and had never predicted this finding. This is a finding that those skilled in the art
involved in plastics, bioplastics, or biodegradable plastics cannot easily conceive of. And this is a finding that the
experiments in Examples of the present invention demonstrated. The present inventors believe that the resin composition
became a material that is stable even at high temperatures, stronger, and optically uniform, due to the complicated
intertwining between the molecules of the first resin and the molecules of the second resin and thus improved in total light
transmittance and birefringence. The present inventors also believe that the second resin functioned as a solvent when the
first resin melted and thus the resin composition decreased in viscosity and improved in fluidity and transcription
properties.
Molded Product by Light Molding
First Embodiment
15
20
[0031] In a first embodiment, resin pellets were made of a resin composition including 100 percent by weight of a
hemicellulose derivative. The hemicellulose derivative included acetyl groups as R1 and R2 in the above structural
formula. The hemicellulose derivative had a molecular weight (weight average molecular weight Mw) of 100,000. Samples
of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the resin pellets by light
molding. As a comparative example, samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate
were produced from resin pellets including 100 percent by weight of PLA (polylactic acid) (having a molecular weight
(weight average molecular weight Mw) of 100,000). These samples were evaluated for heat-resistant temperature, tensile
strength, bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference,
impurity concentration, and biodegradation rate. The evaluation results are shown in Table 1.
25
[Table 1]
EVALUATION ITEM
TARGET
VALUE
30
35
50
COMPARATIVE
EMBODIMENT
HEMICELLULOSE
PLA
MEASUR
EMENT
METHOD
HEAT-RESISTANT
TEMPERATURE(°C)
120°C OR
MORE
180
58
ISO75
TENSILE
STRENGTH(MPa)
8 0 OR
MORE
90
63
ISO527
BENDING
STRENGTH(MPa)
150 OR
MORE
158
106
ISO178
FLUIDITY(g/10min)
15 OR
MORE
19
3.0
ISO1133
TRANSCRIPTION
PROPERTIES(nm)
100nm
OR LESS
65
500,000nm
TOTAL LIGHT TRANSMITTANCE(%)
9 2 % OR
MORE
93
90
ISO13468
BIREFRINGENCE
PHASE DIFFERENCE(nm)
30nm OR
LESS
25
100
Dr.Shenck
METAL IMPURITY
CONCENTRATION
200ppb
OR LESS
20ppb
100ppm
ELEMENTAL
ANALYSIS
BIODEGRADATION
RATE(%)
90% OR
MORE
100
0%
ISO19679
40
45
FIRST
EMBODIMENT
SEM
JIS K 7210
27°C SEAWATER
120DAYS
55
EVALUATION ITEM
[0032]
The samples including 100 percent by weight of the hemicellulose derivative exceeded the target values of heat-
8
EP 3 699 221 B1
5
resistant temperature, tensile strength, bending strength, fluidity, transcription properties, total light transmittance,
birefringence phase difference, impurity concentration, and biodegradation rate. Also, the samples including 100 percent
by weight of the hemicellulose derivative were better in all the evaluation items than the samples including 100 percent by
weight of PLA (polylactic acid). Note that in relation with seventh and eighth embodiments, resin pellets were made of a
resin composition including 100 percent by weight of the hemicellulose derivative. Also, a hemicellulose derivative
including acetyl groups as R1 and R2 is referred to as Example 10.
Second Embodiment
10
15
20
25
30
35
[0033] Next, each of resin compositions including a hemicellulose derivative and PMMA at different ratios was melted
and kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The
hemicellulose derivative included acetyl groups as R1 and R2 in the above structural formula. PMMA had a molecular
weight (weight average molecular weight Mw) of 120,000.
[0034] In Example 1, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PMMA.
[0035] In Example 2, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PMMA.
[0036] In Example 3, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PMMA.
[0037] In Example 4, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PMMA.
[0038] In Example 5, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PMMA.
[0039] In Example 6, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PMMA.
[0040] In Example 7, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PMMA.
[0041] In Example 8, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PMMA.
[0042] In Example 9, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PMMA.
[0043] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the nine
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 2. Although the measurement methods
are not described in Table 2, those are the same as the measurement methods in Table 1. The same applies to Tables 3 to 7
below.
40
45
50
55
9
15 OR MORE
100nm OR LESS
92% OR MORE
30nm OR LESS
200ppb OR LESS
90% OR MORE
FLUIDITY(g/10min)
TRANSCRIPTION PROPERTIES(nm)
TOTAL LIGHT TRANSMITTANCE(%)
BIREFRINGENCE PHASE DIFFERENCE(nm)
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE(%)
150 OR MORE
80 OR MORE
TENSILE STRENGTH(MPa)
91
92
100ppb
28
93
90
17
152
83
20
95
60
20
160
94
201
70
30
3
95
80ppb
25
100ppb
28
93
90
16
151
81
126
80
20
2
100
50ppb
10
96
50
25
180
98
250
60
40
4
100
30ppb
10
96
50
25
180
98
250
50
50
5
98
30ppb
20
95
55
21
165
94
205
40
60
6
30
70
7
95
30ppb
28
93
60
18
155
90
180
10
121
90
10
1
95
20ppb
28
92
70
17
155
90
170
20
80
8
5
BENDING STRENGTH(MPa)
120°C OR MORE
HEAT-RESISTANT TEMPERATURE(°C)
55
-
50
PMMA
45
-
40
HEMICELLULOSE
35
SECOND EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 2]
98
20ppb
29
92
70
17
153
88
170
10
90
9
EP 3 699 221 B1
10
EP 3 699 221 B1
5
[0044] The samples including PMMA as the second resin exceeded the target values of heat-resistant temperature,
tensile strength, bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity concentration, and biodegradation rate, regardless the ratio of PMMA. In particular, the samples including
40% to 70 percent by weight of PMMA (60% to 30 percent by weight of the hemicellulose derivative) were excellent in heatresistance temperature, tensile strength, bending strength, and biodegradation rate and showed better results in many
evaluation items than even the samples including 100 percent by weight of the hemicellulose derivative.
Third Embodiment
10
15
20
25
30
35
[0045] Next, each of resin compositions including a hemicellulose derivative and PC at different ratios was melted and
kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The hemicellulose
derivative included acetyl groups as R1 and R2 in the above structural formula. PC had a molecular weight (weight average
molecular weight Mw) of PC of 140,000.
[0046] In Example 11, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PC.
[0047] In Example 12, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PC.
[0048] In Example 13, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PC.
[0049] In Example 14, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PC.
[0050] In Example 15, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PC.
[0051] In Example 16, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PC.
[0052] In Example 17, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PC.
[0053] In Example 18, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PC.
[0054] In Example 19, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PC. Note that Example 20 is an unassigned number.
[0055] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the nine
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 3.
40
45
50
55
11
120°C OR MORE
80 OR MORE
150 OR MORE
15 OR MORE
100 nm nm OR LESS
92% OR MORE
30 nm OR LESS
200ppb OR LESS
90% OR MORE
HEAT-RESISTANT TEMPERATURE
TENSILE STRENGTH
BENDING STRENGTH
FLUIDITY
TRANSCRIPTION PROPERTIES
TOTAL LIGHT TRANSMITTANCE
BIREFRINGENCE PHASE DIFFERENCE
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE
55
-
50
PC
45
-
35
HEMICELLULOSE
40
92
93
150ppb
30
92
85
16
151
84
25
94
50
19
158
95
210
70
96
90ppb
25
160ppb
30
92
85
15
150
82
129
80
30
13
100
80ppb
20
95
40
24
170
99
260
60
40
14
100
80ppb
20
95
40
24
170
99
260
50
50
15
96
90ppb
22
94
45
22
164
94
240
40
60
16
30
70
17
95
60ppb
29
93
50
19
151
91
190
10
126
90
20
12
95
60ppb
29
92
60
16
151
91
175
20
80
18
5
10
11
THIRD EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 3]
94
30ppb
29
92
60
16
151
89
175
10
90
19
EP 3 699 221 B1
12
EP 3 699 221 B1
5
[0056] The samples including PC as the second resin exceeded the target values of heat-resistant temperature, tensile
strength, bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference,
impurity concentration, and biodegradation rate, regardless the ratio of PC. In particular, the samples including 40% to 70
percent by weight of PC (60% to 30 percent by weight of the hemicellulose derivative) were excellent in the heat-resistance
temperature, tensile strength, bending strength, and biodegradation rate and showed better results in many evaluation
items than even the samples including 100 percent by weight of the hemicellulose derivative.
Fourth Embodiment
10
15
20
25
30
35
[0057] Next, each of resin compositions including a hemicellulose derivative and PE at different ratios was melted and
kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The hemicellulose
derivative included acetyl groups as R1 and R2 in the above structural formula. PE had a molecular weight (weight average
molecular weight Mw) of PE of 160,000.
[0058] In Example 21, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PE.
[0059] In Example 22, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PE.
[0060] In Example 23, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PE.
[0061] In Example 24, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PE.
[0062] In Example 25, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PE.
[0063] In Example 26, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PE.
[0064] In Example 27, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PE.
[0065] In Example 28, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PE.
[0066] In Example 29, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PE. Note that Example 30 is an unassigned number.
[0067] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the nine
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 4.
40
45
50
55
13
100nm OR LESS
9 2 % OR MORE
30 nm OR LESS
200ppb OR LESS
90% OR MORE
TOTAL LIGHT TRANSMITTANCE
BIREFRINGENCE PHASE DIFFERENCE
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE
15 OR MORE
FLUIDITY
TRANSCRIPTION PROPERTIES
150 OR MORE
BENDING STRENGTH
90
800ppb
-
5
500
17
151
81
91
800ppb
-
7
450
18
152
83
121
70
30
23
95
100ppb
-
20
100
20
155
85
140
25
120
80
20
22
100
90ppb
-
50
90
26
160
86
150
60
40
24
100
90ppb
-
60
90
26
160
86
150
50
50
25
95
80ppb
-
70
80
22
154
88
145
40
60
26
30
70
27
95
90ppb
-
75
100
19
150
85
130
10
80 OR MORE
120°C OR MORE
HEAT-RESISTANT TEMPERATURE
90
10
21
95
80ppb
1000
80
100
18
150
85
130
20
80
28
5
TENSILE STRENGTH
-
55
PE
50
-
45
HEMICELLULOSE
40
FOURTH EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 4]
97
80ppb
1000
85
100
17
150
84
130
10
90
29
EP 3 699 221 B1
35
14
EP 3 699 221 B1
5
10
15
20
25
30
35
[0068] The samples including PE as the second resin were poor in total light transmittance and birefringence phase
difference and therefore cannot be applied to optical components, or molded products that are required to be transparent.
On the other hand, the samples including 70% or less by weight of PE exceeded the target values of heat-resistant
temperature, tensile strength, bending strength, fluidity, transcription properties, impurity concentration, and biodegradation rate. In particular, the samples including 40% to 70 percent by weight of PE (60% to 30 percent by weight of the
hemicellulose derivative) were excellent in heat-resistance temperature, tensile strength, bending strength, and biodegradation rate and showed better results in fluidity than even the samples including 100 percent by weight of the
hemicellulose derivative.
Fifth Embodiment
[0069] Next, each of resin compositions including a hemicellulose derivative and PP at different ratios was melted and
kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The hemicellulose
derivative included acetyl groups as R1 and R2 in the above structural formula. PP had a molecular weight (weight average
molecular weight Mw) of PP of 200,000.
[0070] In Example 31, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PP.
[0071] In Example 32, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PP.
[0072] In Example 33, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PP.
[0073] In Example 34, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PP.
[0074] In Example 35, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PP.
[0075] In Example 36, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PP.
[0076] In Example 37, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PP.
[0077] In Example 38, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PP.
[0078] In Example 39, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PP. Note that Example 40 is an unassigned number.
[0079] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the nine
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 5.
40
45
50
55
15
120°C OR MORE
80 OR MORE
150 OR MORE
15 OR MORE
100nm OR LESS
92 % UK MORE
30 nm OR LESS
200ppb OR LESS
90% OR MORE
HEAT-RESISTANT TEMPERATURE
TENSILE STRENGTH
BENDING STRENGTH
FLUIDITY
TRANSCRIPTION PROPERTIES
TOTAL LIGHT MITTANCE
TRANS BIREFRIGENCE PHASE DIFFERENCE
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE
55
-
50
PP
45
-
40
HEMICELLULOSE
35
-
92
700ppb
-
96
100ppb
20
98
20
160
88
210
70
30
33
-
100
90ppb
40
90
25
165
91
250
60
40
34
-
100
90ppb
50
90
25
165
91
250
50
50
35
-
97
90ppb
60
96
22
160
92
210
40
60
36
-
65
100
18
150
85
190
30
70
37
97
90ppb
10
92
-
5
500
18
150
80
128
80
25
700ppb
5
500
18
151
80
122
90
20
32
-
97
80ppb
70
100
17
150
85
160
20
80
38
5
10
31
FIFTH EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 5]
-
98
80ppb
75
95
18
150
84
160
10
90
39
EP 3 699 221 B1
16
EP 3 699 221 B1
5
[0080] The samples including PP as the second resin were poor in total light transmittance and birefringence phase
difference and therefore cannot be applied to optical components, or molded products that are required to be transparent.
On the other hand, the samples including 70% or less by weight of PP exceeded the target values of heat-resistant
temperature, tensile strength, bending strength, fluidity, transcription properties, impurity concentration, and biodegradation rate. In particular, the samples including 40% to 70 percent by weight of PP were excellent in heat-resistant
temperature, tensile strength, bending strength, and biodegradation rate and showed better results in many evaluation
items than even the samples including 100 percent by weight of the hemicellulose derivative.
Sixth Embodiment
10
15
20
25
30
35
[0081] Next, each of resin compositions including a hemicellulose derivative and PETat different ratios was melted and
kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The hemicellulose
derivative included acetyl groups as R1 and R2 in the above structural formula. PET had a molecular weight (weight
average molecular weight Mw) of 300,000.
[0082] In Example 41, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PET.
[0083] In Example 42, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PET.
[0084] In Example 43, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PET.
[0085] In Example 44, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PET.
[0086] In Example 45, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PET.
[0087] In Example 46, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PET.
[0088] In Example 47, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PET.
[0089] In Example 48, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PET.
[0090] In Example 49, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PET. Note that Example 50 is an unassigned number.
[0091] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the nine
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 6.
40
45
50
55
17
120°C OR MORE
80 OR MORE
150 OR MORE
15 OR MORE
100nm OR LESS
92% OR MORE
30nm OR LESS
200ppb OR LESS
90% OR MORE
TENSILE STRENGTH(MPa)
BENDING STRENGTH(MPa)
FLUIDITY(g/10min)
TRANSCRIPTION PROPERTIES(nm)
TOTAL LIGHT TRANSMITTANCE(%)
BIREFRINGENCE PHASE DIFFERENCE(nm)
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE(%)
55
HEAT-RESISTANT TEMPERATURE(°C)
50
-
45
PMMA
35
-
91
92
100ppb
27
94
89
19
153
84
127
80
96
75ppb
19
96
59
22
161
95
200
70
30
53
100
40ppb
9
97
48
27
182
99
252
60
40
54
100
25ppb
9
97
48
27
182
99
252
50
50
55
99
25ppb
18
96
54
23
167
95
206
40
60
56
95
27ppb
27
93
59
19
155
91
182
30
70
57
27
92
69
18
155
90
171
20
80
58
95
20ppb
10
100ppb
27
94
89
18
152
82
122
90
20
52
98
20ppb
28
92
69
18
152
89
171
10
90
59
5
10
51
25
HEMICELLULOSE
40
SIXTH EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 6]
100
20ppb
24
93
64
20
159
91
180
0
100
60
EP 3 699 221 B1
18
EP 3 699 221 B1
5
[0092] The samples including 80% or more by weight of PET as the second resin were poor in birefringence phase
difference and therefore cannot be applied to optical components. On the other hand, the samples including 70% or less by
weight of PET exceeded the target values of heat-resistant temperature, tensile strength, bending strength, fluidity,
transcription properties, impurity concentration, and biodegradation rate. In particular, the samples including 40% to 70
percent by weight of PET were excellent in heat-resistant temperature, tensile strength, bending strength, and biodegradation rate and showed better results in many evaluation items than even the samples including 100 percent by weight
of the hemicellulose derivative.
Seventh Embodiment
10
15
[0093] Next, each of resin compositions including a hemicellulose derivative and PMMA at different ratios was melted
and kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The
hemicellulose derivative included acetonyl groups as R1 and R2. The acetonyl groups are described below. The
hemicellulose derivative had a molecular weight (weight average molecular weight Mw) of 100,000. PMMA had a
molecular weight (weight average molecular weight Mw) of 120,000.
20
25
30
35
40
45
50
[0094] In Example 51, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PMMA.
[0095] In Example 52, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PMMA.
[0096] In Example 53, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PMMA.
[0097] In Example 54, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PMMA.
[0098] In Example 55, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PMMA.
[0099] In Example 56, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PMMA.
[0100] In Example 57, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PMMA.
[0101] In Example 58, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PMMA.
[0102] In Example 59, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PMMA.
[0103] In Example 60, resin pellets were made of a resin composition including 100 percent by weight of the
hemicellulose derivative including acetonyl groups as R1 and R2.
[0104] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the 10
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 7.
55
19
120°C OR MORE
80 OR MORE
150 OR MORE
15 OR MORE
100nm OR LESS
92% OR MORE
30nm OR LESS
200ppb OR LESS
90% OR MORE
TENSILE STRENGTH(MPa)
BENDING STRENGTH(MPa)
FLUIDITY(g/10min)
TRANSCRIPTION PROPERTIES(nm)
TOTAL LIGHT TRANSMITTANCE(%)
BIREFRINGENCE PHASE DIFFERENCE(nm)
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE(%)
55
HEAT-RESISTANT TEMPERATURE(°C)
50
-
45
PMMA
35
-
91
92
100ppb
27
94
89
19
153
84
127
80
96
75ppb
19
96
59
22
161
95
200
70
30
53
100
40ppb
9
97
48
27
182
99
252
60
40
54
100
25ppb
9
97
48
27
182
99
252
50
50
55
99
25ppb
18
96
54
23
167
95
206
40
60
56
95
27ppb
27
93
59
19
155
91
182
30
70
57
27
92
69
18
155
90
171
20
80
58
95
20ppb
10
100ppb
27
94
89
18
152
82
122
90
20
52
98
20ppb
28
92
69
18
152
89
171
10
90
59
5
10
51
25
HEMICELLULOSE
40
SEVENTH EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 7]
100
20ppb
24
93
64
20
159
91
180
0
100
60
EP 3 699 221 B1
20
EP 3 699 221 B1
5
[0105] While there are not large differences between the samples including 100 percent by weight of the hemicellulose
derivative including acetyl groups as R1 and R2 and the sample including 100 percent by weight of the hemicellulose
derivative including acetonyl groups as R1 and R2, the sample including 100 percent by weight of the hemicellulose
derivative including acetonyl groups as R1 and R2 showed slightly better results. Also, the samples in Table 7 showed
slightly better results in the respective evaluation items than those in Table 2 even if the ratio of PMMA is the same. Also, as
in Table 2, the samples including 40% to 70 percent by weight of PMMA were excellent in heat-resistant temperature,
tensile strength, bending strength, and biodegradation rate.
Eighth Embodiment
10
15
20
25
30
35
[0106] Next, each of resin compositions including a hemicellulose derivative and PMMA at different ratios was melted
and kneaded in the extruder/kneader, and 3 kg of resin pellets was made of the kneaded resin composition. The
hemicellulose derivative included carboxyl groups (-COOH) as R1 and R2. The hemicellulose derivative had a molecular
weight (weight average molecular weight Mw) of 100,000. PMMA had a molecular weight (weight average molecular
weight Mw) of 120,000.
[0107] In Example 61, resin pellets were made of a resin composition including 10 percent by weight of the hemicellulose
derivative and 90 percent by weight of PMMA.
[0108] In Example 62, resin pellets were made of a resin composition including 20 percent by weight of the hemicellulose
derivative and 80 percent by weight of PMMA.
[0109] In Example 63, resin pellets were made of a resin composition including 30 percent by weight of the hemicellulose
derivative and 70 percent by weight of PMMA.
[0110] In Example 64, resin pellets were made of a resin composition including 40 percent by weight of the hemicellulose
derivative and 60 percent by weight of PMMA.
[0111] In Example 65, resin pellets were made of a resin composition including 50 percent by weight of the hemicellulose
derivative and 50 percent by weight of PMMA.
[0112] In Example 66, resin pellets were made of a resin composition including 60 percent by weight of the hemicellulose
derivative and 40 percent by weight of PMMA.
[0113] In Example 67, resin pellets were made of a resin composition including 70 percent by weight of the hemicellulose
derivative and 30 percent by weight of PMMA.
[0114] In Example 68, resin pellets were made of a resin composition including 80 percent by weight of the hemicellulose
derivative and 20 percent by weight of PMMA.
[0115] In Example 69, resin pellets were made of a resin composition including 90 percent by weight of the hemicellulose
derivative and 10 percent by weight of PMMA.
[0116] In Example 70, resin pellets were made of a resin composition including 100 percent by weight of the
hemicellulose derivative including carboxyl groups as R1 and R2.
[0117] Samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat plate were produced from the 10
types of resin pellets by light molding. These samples were evaluated for heat-resistant temperature, tensile strength,
bending strength, fluidity, transcription properties, total light transmittance, birefringence phase difference, impurity
concentration, and biodegradation rate. The evaluation results are shown in Table 8.
40
45
50
55
21
120°C OR MORE
80 OR MORE
150 OR MORE
15 OR MORE
100nm OR LESS
92% OR MORE
30nm OR LESS
100ppb OR LESS
90% OR MORE
TENSILE STRENGTH(MPa)
BENDING STRENGTH(MPa)
FLUIDITY(g/10min)
TRANSCRIPTION PROPERTIES(nm)
TOTAL LIGHT TRANSMITTANCE(%)
BIREFRINGENCE PHASE DIFFERENCE(nm)
METAL IMPURITY CONCENTRATION
BIODEGRADATION RATE(%)
55
HEAT-RESISTANT TEMPERATURE(°C)
50
-
45
PMMA
35
-
91
92
100ppb
27
94
90
18
152
84
127
80
95
75ppb
19
96
58
22
161
94
200
70
30
63
100
40ppb
9
97
49
27
182
99
251
60
40
64
100
25ppb
9
97
49
27
183
99
251
50
50
65
99
25ppb
18
95
56
23
166
95
206
40
60
66
95
27ppb
27
93
59
19
155
91
182
30
70
67
27
92
69
18
155
90
171
20
80
68
95
20ppb
10
100ppb
27
94
90
18
151
82
121
90
20
62
97
20ppb
28
92
69
18
151
89
171
10
90
69
5
10
61
25
HEMICELLULOSE
40
EIGHTH EMBODIMENT
20
TARGET VALUE
15
EVALUATION ITEM
30
[Table 8]
100
20ppb
24
93
64
20
158
91
180
0
100
70
EP 3 699 221 B1
22
EP 3 699 221 B1
5
10
[0118] While there are not large differences between the samples including 100 percent by weight of the hemicellulose
derivative including acetyl groups as R1 and R2 and the samples including 100 percent by weight of the hemicellulose
derivative including carboxyl groups as R1 and R2, the samples including 100 percent by weight of the hemicellulose
derivative including carboxyl groups as R1 and R2 showed slightly better results. Also, the samples in Table 8 showed
slightly better results in the respective evaluation items than those in Table 2 even if the ratio of PMMA is the same. Also, as
in Table 2, the samples including 40% to 70 percent by weight of PMMA were excellent in heat-resistant temperature,
tensile strength, bending strength, and biodegradation rate.
[0119] In summary, the samples including 100 percent by weight of the hemicellulose derivative including acetyl groups,
the samples including 100 percent by weight of the hemicellulose derivative including acetonyl groups, and the samples
including 100 percent by weight of the hemicellulose derivative including carboxyl groups showed better results in all the
evaluation items than the conventional samples including 100 percent by weight of PLA. Also, the resin compositions
including 30 to 60 percent by weight of the first resin, which is a hemicellulose derivative, and 40 to 70 percent by weight of
the second resin are understood to have shown good results. Further, the resin compositions including 40 to 50 percent by
weight of the first resin and 50 to 60 percent by weight of the second resin are understood to have shown better results.
15
Molded Products by Injection Molding (without Gas)
Ninth Embodiment
20
25
[0120] Injection-molded products were produced from resin pellets made of the resin compositions including the first
resin and second resin described in the first to eighth embodiments (Examples 1 to 70).
[0121] FIGS. 1A to 1C are concept drawings that show production of an injection-molded product using an injection
molding machine 10 and a mold 50, in which FIG. 1 A is a drawing that shows a state in which resin pellets RP made of a
resin composition are being heated and liquidized in a resin injector; FIG. 1B is a drawing that shows a state in which the
liquidized resin composition is being injected from the resin injector into a mold; and FIG. 1C is a drawing that shows a state
in which the mold is being opened and a resin molded product is being extracted.
Configuration of Injection Molding Machine
30
35
40
45
50
[0122] The injection molding machine 10 includes a hopper 11 into which the resin pellets RP made of the resin
composition are charged, a cylinder 12 into which the resin pellets RP are charged from the hopper 11, a rotatable screw 13
disposed in the cylinder 12, and heaters 14 disposed outside the cylinder 12. The screw 13 can be moved by a driver 15 in
the direction toward the mold and the opposite direction thereof. The liquidized resin composition is injected from an end
nozzle 16 of the cylinder 12.
[0123] The mold 50 includes a fixed mold 52 and a moving mold 54. When the fixed mold 52 and moving mold 54 closely
contact each other, a cavity 56 is formed. The cavity 56 has a spool bush 55, which is a hole into which the liquidized resin
composition is put. Molding Method Using Injection Molding Machine
[0124] The resin pellets RP fall from the hopper 11 due to rotation of the screw 13 while being measured. The resin pellets
RP are then melted (liquidized) by frictional heat caused by rotation and kneading of and by the screw 13 and the heat of the
heaters 14. When the screw 13 is moved by the driver 15 in the direction toward the mold, the measured and liquidized resin
composition is injected from the end nozzle 16 of the cylinder 12 to the cavity 56 through the spool bush 55 of the mold 50.
The resin composition injected into the cavity 56 is cooled and solidified in the mold 50. Then, when the moving mold 54 is
moved and the nozzle 16 of the injection molding machine 10 is released from the spool bush 55, a molded product MD is
extracted. At this time, the molded product MD is extracted from the mold 50 due to self-fall or by an extractor (not shown).
[0125] As in the first to eighth embodiments, samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat
plate were made of the molded product MD. The evaluation results of the samples are shown in Tables 9A (ninth
embodiment part 1) to 9G (ninth embodiment part 7). Since these samples are molded products, the molding cycle time,
molded product defect density, and molded product weight were newly added as evaluation items. On the other hand, the
fluidity, birefringence phase difference, and impurity concentration were removed from the evaluation items. Note that with
respect to the resin compositions, Examples of the first and second embodiments correspond to Examples of the ninth
embodiment part 1, Examples of the third embodiment correspond to Examples of the ninth embodiment part 2, Examples
of the following embodiments correspond to Examples of the following parts of the ninth embodiment, and finally Examples
of the eighth embodiment correspond to Examples of the ninth embodiment part 7.
55
23
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
24
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
25
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
26
EP 3 699 221 B1
5
10
15
20
25
30
[0126] As is understood from a comparison between the first embodiment and Example 10 of the ninth embodiment, the
samples including 100 percent by weight of the hemicellulose derivative including acetyl groups produced by light molding
and the samples including 100 percent by weight of the hemicellulose derivative including acetyl groups produced by
injection molding were the same in heat-resistant temperature, tensile strength, and the like.
[0127] As shown in the ninth embodiment part 1, the resin compositions including the first and second resins showed
good results in the molding cycle time, molded product defect density, and molded product weight, which relate to injection
molding, compared to the conventional resin composition including 100 percent by weight of PLA. Also, the resin
compositions including 30 to 60 t by weight of the first resin and 40 to 70 percent by weight of the second resin are
understood to have shown good results. Further, the resin compositions including 40 to 50 percent by weight of the first
resin and 50 to 60 percent by weight of the second resin are understood to have shown better results. These resin
compositions including the first resin and second resin has high biodegradability, which solves environmental problems
and ocean contamination problems, and injection-molded products can be easily produced from these resin compositions.
Molded Products by Injection Molding (with Gas)
35
40
45
Tenth Embodiment
[0128] Injection-molded products were produced from resin pellets made of the resin compositions including the first
and second resins described in the first to eighth embodiments (Examples 1 to 70). Unlike in the ninth embodiment, in a
tenth embodiment, an inert gas is supplied to at least one of the injection molding machine 10 and mold 50.
[0129] FIGS. 2A to 2C are concept drawings that show production of an injection-molded product using an injection
molding machine 10 and a mold 50, in which FIG. 2A is a drawing that shows a state in which resin pellets made of the resin
composition are being heated and liquidized in a resin injector; FIG. 2B is a drawing that shows a state in which the
liquidized resin composition is being injected from the resin injector to mold portions; and FIG. 2C is a drawing that shows a
state in which the mold portions are being opened and a resin molded product is being extracted.
Configuration of Injection Molding Machine
50
55
[0130] The same members as those of the injection molding machine 10 and mold 50 shown in FIGS. 1A to 1C are
assigned the same reference signs. The differences between FIGS. 2A to 2C and FIGS. 1A to 1C will be described, and the
same reference signs will not be described. A cylinder 12 is provided with a gas supply tube 18 connected to a pump PP.
The mold 50 is provided a gas supply tube 58 to which the pump PP is connected. The pump PP supplies an inert gas or the
like to the liquidized resin composition. Thus, a formed molded product is obtained. Note that the gas supply tube for
supplying an inert gas or the like to the liquidized resin composition only has to be provided on at least one of the injection
molding machine 10 and mold 50.
[0131] Examples of the foaming gas include inert gases typified by noble gases, such as nitrogen, helium, and argon,
carbon dioxide, which is easily dissolved in thermoplastic resins and shows good plasticizer effects, chlorofluorocarbons
obtained by substituting fluorine for C1 to C5 saturated hydrocarbon or part thereof, and vapor of liquid, such as water or
27
EP 3 699 221 B1
alcohol. In the present embodiment, carbon dioxide was used as the foaming gas.
Molding Method Using Injection Molding Machine
5
10
15
[0132] The following molding method is a method in which a gas is supplied to both the liquidized resin composition in the
injection molding machine 10 and that in the mold 50.
[0133] Resin pellets RP fall from a hopper 11 due to rotation of a screw 13 while being measured. The resin pellets RP are
then melted (liquidized) by frictional heat caused by rotation and kneading of and by the screw 13 and the heat of heaters
14. The gas is introduced from the pump PP into the liquidized resin composition and dispersed in the liquid. When the
screw 13 is moved by a driver 15 in the direction toward the mold, the gas-dispersed resin composition is injected from an
end nozzle 16 of the cylinder 12 into a cavity 56 through a spool bush 55 of the mold 50.
[0134] Subsequently, the gas is introduced from the pump PP into the liquidized resin composition in the cavity 56 and
dispersed in the liquid. The gas-containing resin composition is then cooled and solidified in the mold 50. Then, when the
moving mold 54 is moved and the nozzle 16 of the injection molding machine 10 is released from the spool bush 55, a
molded product MD is extracted. At this time, the molded product MD is extracted from the mold 50 due to self-fall or by an
extractor (not shown).
[0135] As in the first to eighth embodiments, samples of a dumbbell piece, a strip piece, a disk substrate, a cup, and a flat
plate were produced from the molded product MD. The evaluation results of the samples are shown in Tables 10A (tenth
embodiment part 1) to 10G (tenth embodiment part 7).
20
25
30
35
40
45
50
55
28
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
29
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
30
EP 3 699 221 B1
5
10
15
20
25
30
35
40
45
50
55
[0136] As is understood from a comparison between Example 10 of the ninth embodiment and Example 10 of the tenth
embodiment, the samples including 100 percent by weight of the hemicellulose derivative including acetyl groups
produced by foam injection molding were better not only in the injection molding-related evaluation items, such as the
molding cycle time, but also in the items, such as heat-resistant temperature and tensile strength, than the samples
including 100 percent by weight of the hemicellulose derivative including acetyl groups produced by injection molding.
Also, the samples including 30 to 60 t by weight of the first resin and 40 to 70 percent by weight of the second resin are
understood to have shown good results. Further, samples including 40 to 50 percent by weight of the first resin and 50 to 60
percent by weight of the second resin are understood to have shown better results.
[0137] Also, as is understood from a comparison between Tables of the ninth embodiment (parts 1 to 7) and Tables of the
tenth embodiment (parts 1 to 7), all the samples including PMMA, PC, PE, PP, or PETas the second resin showed higher
performance in the molding cycle time, molded product defect density, molded product weight, heat-resistant temperature,
tensile strength, bending strength, transcription properties, total light transmittance, and biodegradation rate. From the
results, it is particularly preferred to mold the resin composition according to the present embodiment using the foam
injection molding method using a gas.
[0138] While it has not been described as an embodiment, there is a technology that performs foam injection molding
while supplying a foaming agent from the hopper along with resin pellets. It can be predicted that even if a foaming agent is
supplied from the hopper, the resin composition of the present embodiment will show higher performance. Also, resin
31
EP 3 699 221 B1
pellets including a foaming agent may be supplied. Also, the foaming gas to be supplied into the resin pellets may be an
inert gas typified by noble gases, such as nitrogen, helium, and argon, carbon dioxide, which is easily dissolved in
thermoplastic resins and shows good plasticizer effects, a gas obtained by substituting fluorine for C1 to C5 saturated
hydrocarbon or part thereof, or the like.
5
Claims
1.
Resin pellets for molding comprising a first resin that is derived from a plant and a second resin;
10
wherein the first resin has the following structural formula:
15
20
25
wherein:
when R1 and R2 are the same and represent an acetyl group
n represents an integer equal to or greater than 2,
30
and the second resin is selected from polymethyl methacryrate (PMMA), polycarbonate (PC), polypropylene
(PP), polyethylene (PE), or polyethylene terephthalate (PET), or
when R1 and R2 are the same and represent an acetonyl group or a carboxyl group, n represents an integer
equal to or greater than 2; the second resin is polymethyl methacryrate (PMMA),
wherein the first resin is at least 10 percent and at most 90 percent by weight of the resin pellets, and the
second resin is at most 90 percent and at least 10 percent by weight of the resin pellets.
35
2.
The resin pellets for molding of Claim 1, wherein the resin pellets comprises 30 to 60 percent by weight of the first resin
and 40 to 70 percent by weight of the second resin.
3.
The resin pellets of Claim 2, wherein the resin pellets comprises 40 to 50 percent by weight of the first resin and 50 to 60
percent by weight of the second resin.
4.
Resin pellets molding method comprising:
40
45
a step of charging the resin pellets of any one of Claims 1 to 3 into a resin injector with the resin pellets solidified;
a step of liquidizing the resin pellets in the resin injector by heating and compressing the resin pellets;
a step of injecting the liquidized resin pellets from the resin injector into a mold by pressing the resin pellets; and
a step of cooling and solidifying the resin pellets in the mold and extracting a molded product from the mold.
50
5.
The resin pellets molding method of Claim 4, further comprising a step of introducing a gas into the liquidized resin
pellets and dispersing the gas in the resin pellets.
55
Patentansprüche
1.
Harzpellets zum Formen, die ein erstes Harz, das aus einer Pflanze gewonnen wird, und ein zweites Harz enthalten;
32
EP 3 699 221 B1
wobei das erste Harz die folgende Strukturformel aufweist:
5
10
worin:
wenn R1 und R2 gleich sind und eine Acetylgruppe darstellen
n eine ganze Zahl gleich oder größer als 2 darstellt,
und das zweite Harz ausgewählt ist aus Polymethylmethacrylat (PMMA), Polycarbonat (PC), Polypropylen (PP),
Polyethylen (PE) oder Polyethylenterephthalat (PET), oder
wenn R1 und R2 gleich sind und eine Acetonylgruppe oder eine Carboxylgruppe darstellen, n eine ganze Zahl
gleich oder größer als 2 darstellt; das zweite Harz Polymethylmethacrylat (PMMA) ist,
wobei das erste Harz mindestens 10 Prozent und höchstens 90 Prozent des Gewichts der Harzpellets ausmacht
und das zweite Harz höchstens 90 Prozent und mindestens 10 Prozent des Gewichts der Harzpellets ausmacht.
15
20
2.
Harzpellets zum Formen nach Anspruch 1, wobei die Harzpellets 30 bis 60 Gewichtsprozent des ersten Harzes und
40 bis 70 Gewichtsprozent des zweiten Harzes umfassen.
3.
Harzpellets nach Anspruch 2, wobei die Harzpellets 40 bis 50 Gewichtsprozent des ersten Harzes und 50 bis 60
Gewichtsprozent des zweiten Harzes enthalten.
4.
Verfahren zum Formen von Harzpellets, umfassend:
25
30
- einen Schritt des Einfüllens der Harzpellets nach einem der Ansprüche 1 bis 3 in einen Harzinjektor, wobei die
Harzpellets verfestigt werden;
- einen Schritt des Verflüssigens der Harzpellets in dem Harzinjektor durch Erhitzen und Pressen der Harzpellets;
- einen Schritt des Injizierens der verflüssigten Harzpellets aus dem Harzinjektor in eine Form durch Pressen der
Harzpellets; und
- einen Schritt des Abkühlens und Verfestigens der Harzpellets in der Form und des Entnehmens eines geformten
Produkts aus der Form.
35
40
5.
Verfahren zum Formen von Harzpellets nach Anspruch 4, das ferner einen Schritt des Einführens eines Gases in die
verflüssigten Harzpellets und des Dispergierens des Gases in den Harzpellets umfasst.
Revendications
45
1.
Pastilles de résine pour le moulage comprenant une première résine dérivée d’une plante et une seconde résine ;
dans laquelle la première résine a la formule structurelle suivante :
50
55
dans laquelle :
33
EP 3 699 221 B1
lorsque R1 et R2 sont identiques et représentent un groupe acétyle
n représente un nombre entier égal ou supérieur à 2,
et la seconde résine est choisie parmi le polyméthacryrate de méthyle (PMMA), le poly-carbonate (PC), le
polypropylène (PP), le polyéthylène (PE) ou le polyéthylène téréphta-late (PET), ou
lorsque R1 et R2 sont identiques et représentent un groupe acétonyle ou un groupe carboxyle, n représente un
nombre entier égal ou supérieur à 2 ; la seconde résine est le polyméthacryrate de méthyle (PMMA),
la première résine représente au moins 10 % et au plus 90 % en poids des granulés de résine, et la deuxième
résine représente au plus 90 % et au moins 10 % en poids des granulés de résine.
5
10
2.
Les granulés de résine pour le moulage de la revendication 1, dans lesquels les granulés de résine comprennent de
30 à 60 % en poids de la première résine et de 40 à 70 % en poids de la seconde résine.
3.
Les granulés de résine de la revendication 2, dans lesquels les granulés de résine comprennent 40 à 50 % en poids de
la première résine et 50 à 60 % en poids de la seconde résine.
4.
Méthode de moulage des granulés de résine comprenant :
15
- une étape consistant à charger les granulés de résine de l’une des revendications 1 à 3 dans un injecteur de
résine avec les granulés de résine solidifiés ;
- une étape de liquéfaction des granulés de résine dans l’injecteur de résine en chauffant et en comprimant les
granulés de résine ;
- une étape d’injection des pastilles de résine liquéfiées à partir de l’injecteur de résine dans un moule en pressant
les pastilles de résine ; et
- une étape de refroidissement et de solidification des granulés de résine dans le moule et d’extraction d’un
produit moulé du moule.
20
25
5.
La méthode de moulage des pastilles de résine de la revendication 4, comprenant en outre une étape d’introduction
d’un gaz dans les pastilles de résine liquidées et de dispersion du gaz dans les pastilles de résine.
30
35
40
45
50
55
34
EP 3 699 221 B1
35
EP 3 699 221 B1
36
EP 3 699 221 B1
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.
Patent documents cited in the description
•
JP 2016179694 A [0003]
37