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Advanced Journal of Chemistry, Section A, 2025, 8(7), 1256-1265
Advanced Journal of Chemistry, Section A
journal homepage: www.ajchem-a.com
Original Research Article
Preparation and Characterization of some Azo Phenolic
Chlorinated Compounds and their Application as Flame
Retardant with Polyurethane
Hyder Ibrahim Hamed Saleem AITaha
Ninevah's General Directorate of Education, Mosul, Iraq
ARTICLEINFO
ABSTRACT
Article history
This study involves preparing some of the azo phenolic chlorinated
compounds and studying their properties as a fire retardant with commercial
polyurethane according to ASTM (American Society Test of Materials), where
the use of ratios is adding different from azo phenolic chlorinated compounds.
Azo phenolic chlorinated compounds were developed as a flame retarding
material by increasing the chlorine atoms. The azo phenolic chlorinated
compounds with different numbers and places of substituted chlorine atoms
were prepared. Fourier-transform infrared spectroscopy (FT-IR) predicted
the chemical structure of the azo phenolic chlorinated compounds. In
addition, the efficiency of the sample increases as an inhibitor of fire, by
increasing the number of chlorine atoms and increasing the proportion of azo
phenolic chlorinated compounds added.
Submitted: 2024-09-06
Revised: 2024-10-01
Accepted: 2024-10-21
ID: AJCA-2409-1696
DOI: 10.48309/AJCA.2025.480452.1696
KEYWORDS
Fire retardant
Azo phenolic chlorinated compounds
Polyurethane
GRAPHICALABSTRACT
* Corresponding author: AITaha, Hyder Ibrahim Hamed Saleem
E-mail: haideribrahim259@gmail.com
© 2025 by SPC (Sami Publishing Company)
H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
Introduction
Azo compounds, characterized by the presence
of the -N=N- azo linkage, have attracted
significant attention in various scientific fields
due to their wide range of applications, including
dyes, pharmaceuticals, and advanced materials.
Among these, azo phenolic compounds, which
combine the azo functional group with phenolic
hydroxyl groups, have shown remarkable
properties such as thermal stability, UVabsorption, and potential flame-retardant
characteristics [1-7]. The introduction of chlorine
atoms into the molecular structure further
enhances these properties, providing increased
resistance to combustion and degradation under
heat. Flame retardants are crucial additives for
improving the fire resistance of polymeric
materials. Polyurethane (PU), a widely used
polymer in industries such as construction,
automotive, and furniture, is inherently
flammable. Therefore, the development of
efficient flame-retardant systems is essential to
meet safety standards and protect lives and
property. Traditionally, halogenated flame
retardants, which rely on the action of chlorine
and bromine, have been effective but raise
environmental concerns due to the release of
toxic gases upon combustion [8-13]. In recent
years, there has been growing interest in the use
of multifunctional flame retardants that not only
improve fire resistance, but also enhance other
properties of the polymer, such as mechanical
strength and thermal stability. Azo phenolic
compounds, particularly those chlorinated,
represent an attractive class of flame retardants
due to their ability to interact with the polymer
matrix and inhibit the propagation of
combustion.
When
incorporated
into
polyurethane, these compounds are expected to
modify the thermal degradation pathways and
char formation, improving flame-retardant
performance [14-28]. This study focuses on the
preparation and characterization of a series of
azo phenolic chlorinated compounds (Figure 1).
The structural features, thermal stability, and
flame-retardant properties of these compounds
will be investigated in detail. Furthermore, their
application as flame retardants in polyurethane
systems will be evaluated, with an emphasis on
their efficiency in reducing flammability and
enhancing the overall fire resistance of the
polymer material. By exploring the potential of
these novel compounds, this study aims to
contribute to the development of more effective
and environmentally friendly flame-retardant
solutions for polyurethane and other polymer
systems.
Figure 1. General chemical structure of azo phenolic
chlorinated compounds.
Materials and Methods
Materials and equipment
All chemicals and reagents are purchased from
Fluka and used as received without purification.
Fourier-transform infrared spectroscopy (FT IR)
was accomplished using a Bruker FT-IR Infrared
Spectrophotometer.
Synthetic route
Azo phenolic chlorinated compounds were
prepared according to the following general
method [29]:
0.01 mol of aniline or its derivatives were
dissolved in 10 mL of concentrated hydrochloric
acid at -10 oC. An aqueous solution of 0.01 M of
sodium nitride was added drop wise with stirring
at -10 oC for 30 minutes. Phenol compound (0.01
mol) was dissolved in 10 mL of sodium
hydroxide solution (%10) and added to the
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H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
suspended dizonium salt solution drop wise and
stirred for 30 minutes. The precipitated azo
compound was filtered, washed with cold water,
and dried under vacuum.
3,4,6-Trichloro-2-((2,4-dichlorophenyl) diazenyl)
phenol (Compound A1)
Brown; MW: 370.5; FTIR (υ, cm-1): 3070 (O-H),
1467 (N=N), 1243-1370 (C=C), 673 (C-Cl), and
1130 (C-N).
3,4,6-Trichloro-2-((2,5-dichlorophenyl) diazenyl)
phenol (Compound A2)
Brown; MW: 370.5; FTIR (υ, cm-1): 3202 (O-H),
1461 (N=N), 1237-1602 (C=C), 665 (C-Cl), and
1121 (C-N).
3,4,6-Trichloro-2-((3,4-dichlorophenyl) diazenyl)
phenol (Compound A3)
Brown; MW: 370.5; FTIR (υ, cm-1): 3043 (O-H),
1451 (N=N), 1201-1544 (C=C), 673 (C-Cl), and
1128 (C-N).
Results and Discussion
The preparation of azo phenolic chlorinated
compounds is performed by two step reaction
[30]: 1) Diazo reaction (preparation of diazonium
salt) (Scheme 1); 2) Coupling with phenols
(Scheme 2). The (–N=N–) group and chlorine
atoms works as fire retarding with commercial
polyurethane which is used in construction
purposes [31]. The chemical structure of the
resulted azo phenolic chlorinated compounds
was assessed by FT-IR spectroscopy, (Figures 2a,
2b, and 2c).) The principle infrared bands for the
azo phenolic chlorinated compounds were
predicted in the experimental part.
Scheme 1. First step: Prepared of diazonium salt.
Scheme 2. The second step: Coupling with phenols.
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H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
a)
b)
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H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
c)
Figure 2. FT-IR spectra of azo phenolic chlorinated compounds a) A1, b) A2, and c) A3
Figure 3. AFM of mixing Polyurethane with azo phenolic chlorinated compound A1 ratio %5
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H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
The homogeneity of the constructional
polyurethane with azo phenolic chlorinated
compounds was conducted by the atomic force
microscope (AFM) measurement (Figure 3).
Through the measurement of burning time and
other variables in Tables 2a, 2b, 2c, 2d, and 2e,
we noted that the increase number of chlorine
atoms in the azo phenolic chlorinated
compounds operates to increase efficiency the
models as fire retardant and increase of the plus
% added from azo phenolic chlorinated
compounds to the polyurethane, the efficiency
the models as a fire retardant. It is also
increasing, the percentage %5 gave the best
resistance flammable.
This test was accomplished according to
method ASTM E 285-80 for all azo phenolic
chlorinated compounds with commercial
polyurethane [32]. The mixing percentage was
%1, %2, %3, %4, and %5. The properties of
flame retarding were calculated as following: (a)
Insulation index (I.I) was recorded according to
Equation (1):
I.I = B.T (sec)/4 mm
(1)
Where, B.T = Burning Time/sec, 4 mm = Sample
thick; Erosion rate (E.R) was calculated
according to Equation (2):
E.R = 4 mm/B.T sec
(2)
The percentage of residual weight of
combustion was calculated according to Equation
(3):
%RWR = ((W1-W2) / W1) * 100
(3)
Where, W1 = Sample Weight before Burning
(gm) and W2 = Weight of the missing material
(gm).
Table 2. Shows the results of the burning test for azo phenolic chlorinated compounds with Polyurethane
N. B
S. E
-
Yes
Yes
Yes
N. B
-
a) Addition ratio %1 of azo phenolic chlorinated compounds with polyurethane
E.R
RWR
W2
W1
AEB
H
I.I
B. T
mm/sec
%
gm
gm
cm
cm
sec/mm
sec
10
66
68
68
5.3
2.0
2.2
1.4
6
6
6
6
15
7.5
9.1
7.3
8.0
4.0
4.0
3.5
0.011
0.023
0.0218
0.0239
90.5
42.5
45.75
41.75
362
170
183
167
b) Addition ratio %2 of azo phenolic chlorinated compounds with polyurethane
E.R
RWR
W2
W1
AEB
H
I. I
B. T
S. E
mm/sec
%
gm
gm
cm
cm
sec/mm
sec
Yes
Yes
Yes
10
73
72
80
5.3
1.6
1.7
1.2
6
6
6
6
15
3.2
4.6
3.3
1261
8.0
4.0
4.0
3.5
0.011
0.029
0.028
0.030
90.5
33.5
35.5
33.0
362
134
142
132
No. S
P.U*
P.U: A1
P.U: A2
P.U: A3
No. S
P.U*
P.U: A1
P.U: A2
P.U: A3
H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
N. B
-
c) Addition ratio %3 of azo phenolic chlorinated compounds with polyurethane
E.R
RWR
W2
W1
AEB
H
I. I
B. T
S. E
mm/sec
%
gm
gm
cm
cm
sec/mm
sec
Yes
Yes
Yes
10
80
76
83
5.3
1.2
1.4
1.0
6
6
6
6
15
3.5
4.7
3.6
8.0
3.5
3.5
3.0
0.011
0.023
0.0218
0.0239
90.5
42.5
45.75
41.75
362
109
122
104
No. S
P.U*
P.U: A1
P.U: A2
P.U: A3
d) Addition ratio %4 of azo phenolic chlorinated compounds with polyurethane
N. B
S. E
RWR
%
W2
gm
W1
gm
AEB
cm
H
cm
-
Yes
Yes
Yes
10
83
82
86
5.3
1.0
1.1
0.8
6
6
6
6
15
3.5
4.1
3.3
8.0
3.0
3.5.
2.5
E.R
mm/sec
0.011
0.023
0.0218
0.0239
I. I
sec/mm
B. T
sec
No. S
90.5
42.5
45.75
41.75
362
94
102
90
P.U*
P.U: A1
P.U: A2
P.U: A3
e) Addition ratio %5 of azo phenolic chlorinated compounds with polyurethane
S. E
RWR
%
W2
gm
W1
gm
AEB
cm
H
cm
Yes
Yes
Yes
10
88
86
90
5.3
0.7
0.8
0.6
6
6
6
6
15
2.0
2.2
1.5
8.0
2.5
2.5
2.0
Where,
B.T = Burning Time (sec).
I.I = Insulation Index (sec/mm).
E.R = Erosion Rate (mm/sec).
H = High flame (cm).
A.E.B = Average extent of burning (cm).
W1 = Sample weight before burning (gm).
W2 = Weight of the missing material (gm).
RWR = Percentage of residual weight after
combustion (%).
E.S = Self-Extinguishing.
N.B = Non-Burning.
P.U* =Only Polyurethane without Azo phenolic
compounds.
Conclusion
In this study, a series of azo phenolic
chlorinated compounds were successfully
E.R
mm/sec
0.011
0.023
0.0218
0.0239
I. I
sec/mm
B. T sec
No. S
90.5
42.5
45.75
41.75
362
79
97
76
P.U*
P.U: A1
P.U: A2
P.U: A3
synthesized and characterized for their potential
application as flame retardants in commercial
polyurethane. The incorporation of chlorine
atoms into the azo phenolic structure enhanced
the
flame-retardant
properties
of
the
compounds, with increasing numbers and
positions of chlorine substitutions proving
particularly effective in improving thermal
stability and fire resistance. The chemical
structures of these compounds were confirmed
using Fourier-transform infrared spectroscopy
(FTIR), further validating their composition. The
flame-retardant efficiency of these azo phenolic
chlorinated compounds was evaluated according
to ASTM standards, showing a clear correlation
between the increased chlorine content and
enhanced
flame
retardancy.
Higher
concentrations of these compounds in the
polyurethane matrix led to a significant
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H.I.H.S. AITaha / Adv. J. Chem. A 2025, 8 (7), 1256-1265
reduction in flammability, demonstrating their
effectiveness as fire inhibitors. These findings
suggest
that
azo
phenolic
chlorinated
compounds, with their tunable structure and
halogenation, offer a promising route for
developing more effective flame retardants for
polyurethane and other polymeric materials.
This study contributes to the ongoing search for
improved fire safety solutions in commercial
applications, offering both scientific insight and
practical implications for polymer materials.
Conflict of Interest
The authors declares that there is no conflict of
interest in this study.
Orcid
Hyder Ibrahim Hamed Saleem AITaha
0006-1943-6877
: 0009-
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HOW TO CITE THIS ARTICLE
H.I.H.S. AITaha. Preparation and Characterization of some Azo Phenolic Chlorinated Compounds and their Application
as Flame Retardant with Polyurethane. Adv. J. Chem. A, 2025, 8(7), 1256-1265.
DOI: 10.48309/AJCA.2025.480452.1696
URL: https://www.ajchem-a.com/article_212373.html
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